TE Series Automatic Insulating Glass Production Line model TE 2000 is
manufactured, assembled and inspected according to ISO9001 Quality Control
System. Most electric components are imported from Germany and Japan. The
stainless steel washing machine and the structure of I.G. line is made by
nonferrous special steel to ensure a long working life for the machine. Tenon
provides satisfied after sales service and spare parts in collaboration with IGE
Solutions in North America.
Fully automatic control by Touch screen and PLC, easy operation.
Automatic recognition and special program for LOW-E glass.
Stainless steel washing machine prevents corrosion and ensures longer
Frequency inverter control of both glass transport and brush rotation speed.
Energy saving system for the washing machine.
The cover of conveyor and plate presser are made in stainless steel
High speed cleaning (Max. 10m/min), low noise (Max. 70dB), high
availability working speed.
Self diagnosis system and output display with touch screen.
IG LINE ARRANGEMENT
This section conveys the glass sheets before the washing/drying section. The
conveyor consists of transmitting rollers which are safely and easily
interchangeable between steel board smooth support wall surface. The drive of
transport roller by friction allows for a gentler transport and less wear on the
rollers themselves. Moving speed controlled by inverter.
Vertical Washing Machine
Consists of washing stages which include a 6-brush low-E washer, drying zone
and blower. The body and main parts of washing machine are made with
premium stainless steel. The electronic regulation of brush drive, water
circulation and drying blower is used to achieve low energy and water
consumption. Automatic positioning of brushes and transport drive for glass
sheets from 3mm up to 12mm thickness (19mm optional). Low-E washing
function sensor can recognize Low-E coating and can control the rotation speed.
The transit speed of the glass can be changed in scale of 0-10m/min, getting the
best washing results according to ambient temperature & glass size. Also
contains an automatic storing function of glass sheets inside the wet and dry
area of the machine. The Vertical Washing Machine can work independently with
Input Conveyor and Output Conveyor through operating panel.
Tenon ET2000 IG Line Proposal #Tenon/021709-01-MB Page 3
Frame Mounting Conveyor
This section for manual mounting of spacer frames onto glass sheets. The frame
locators for the bottom front edge and tilts it automatically into position while
glass moves forward. The starting and stopping of transit is controlled via foot
pedal. The off-set can be set by the adjustment wheel and contains inspection
Automatic Assembly Machine
Used to assemble two pieces of glass and frame. It is consisting of support panel,
support roller, transmitting system, up-down guider and electric control box. Fully
automatic movement to move in the second piece of glass into place for
assembly. Sensors, stop bar and auto height and length detection are used to
control the movement of glass into place to ensure consistent assembly.
Plate Press Machine/Roller Press Machine
This section presses the two pieces of glass and frame together to finish the first
seal. It consists of two press panels/ two press rollers, transmitting system,
press structure, air float system and touch screen. Positioning system and
special guiding system along with adjustable pressing pressure for different glass
sizes are installed to ensure precision pressing. Glass transmits via air flotation
on the back wall of the stationary pressing.
Exit Tilting Table
Carries pressed glass, meanwhile turning the glass from vertical position to
horizontal position. It is consisting of free direction roller, transmitting system,
hydraulic system. After initial pressing of insulated glass units, the glass
will transfer to Tilting Table in order to complete the second sealing of the
insulated glass unit. This table is made in solid steel construction with
pneumatically operated tilting system. The support rollers are equipped with
balance weights to keep their horizontal position while the table is upright. Output
Conveyor can be installed before Tilting Table to increase output.
Control system is used to control all processes automatically. The touch screen
is able to diagnose problems and assess working capabilities.
In addition, it can measure the glass size automatically and show the amount of
products. Most of control parts such as PLC, SERVO motor, Inverter, Sensor from
Germany and Japan.
TECHNICAL DATA OF IG LINE
Maximum glass size 2000mm x 2800mm (78″ x 102″)
Minimum glass size 300mm x 400mm (12″ x 16″)
Glass thickness 3 12mm (19mm optional)
Thickness of IG unit* 15 38mm (50mm optional)
Washing speed 0 10m/min
Moving speed 0 40m/min
Electrical power Built to Customer Specification
Blower motor 11.5Kw
Total power 30 35Kw
Compressed air 100 psi / 35 cfm
Working Direction Left to Right or Right to Left
Size of Line 16500mm (L) x 2000 (W) x 3000 (H)
Total Weight 7,000 9,000kg
*While the machine is capable of producing 10mm thick IG units, Tenon guarantees the
thickness parameters above. Please note working with thinner glass units increases the
possibility of glass breakage.