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TE Series Automatic Insulating Glass Production Line model TE 2000 is manufactured, assembled and inspected according to ISO9001 Quality Control System. Most electric components are imported from Germany and Japan. The stainless steel washing machine and the structure of I.G. line is made by nonferrous special steel to ensure a long working life for the machine. Tenon provides satisfied after sales service and spare parts in collaboration with IGE Solutions in North America. FEATURES � Fully automatic control by Touch screen and PLC, easy operation. � Automatic recognition and special program for LOW-E glass. � Stainless steel washing machine prevents corrosion and ensures longer machine life. � Frequency inverter control of both glass transport and brush rotation speed. � Energy saving system for the washing machine. � The cover of conveyor and plate presser are made in stainless steel � High speed cleaning (Max. 10m/min), low noise (Max. 70dB), high availability working speed. � Self � diagnosis system and output display with touch screen. IG LINE ARRANGEMENT Input Conveyor This section conveys the glass sheets before the washing/drying section. The conveyor consists of transmitting rollers which are safely and easily interchangeable between steel board smooth support wall surface. The drive of transport roller by friction allows for a gentler transport and less wear on the rollers themselves. Moving speed controlled by inverter. Vertical Washing Machine Consists of washing stages which include a 6-brush low-E washer, drying zone and blower. The body and main parts of washing machine are made with premium stainless steel. The electronic regulation of brush drive, water circulation and drying blower is used to achieve low energy and water consumption. Automatic positioning of brushes and transport drive for glass sheets from 3mm up to 12mm thickness (19mm optional). Low-E washing function sensor can recognize Low-E coating and can control the rotation speed. The transit speed of the glass can be changed in scale of 0-10m/min, getting the best washing results according to ambient temperature & glass size. Also contains an automatic storing function of glass sheets inside the wet and dry area of the machine. The Vertical Washing Machine can work independently with Input Conveyor and Output Conveyor through operating panel. Tenon ET2000 IG Line Proposal #Tenon/021709-01-MB Page 3 Frame Mounting Conveyor This section for manual mounting of spacer frames onto glass sheets. The frame locators for the bottom front edge and tilts it automatically into position while glass moves forward. The starting and stopping of transit is controlled via foot pedal. The off-set can be set by the adjustment wheel and contains inspection lamp. Automatic Assembly Machine Used to assemble two pieces of glass and frame. It is consisting of support panel, support roller, transmitting system, up-down guider and electric control box. Fully automatic movement to move in the second piece of glass into place for assembly. Sensors, stop bar and auto height and length detection are used to control the movement of glass into place to ensure consistent assembly. Plate Press Machine/Roller Press Machine This section presses the two pieces of glass and frame together to finish the first seal. It consists of two press panels/ two press rollers, transmitting system, press structure, air float system and touch screen. Positioning system and special guiding system along with adjustable pressing pressure for different glass sizes are installed to ensure precision pressing. Glass transmits via air flotation on the back wall of the stationary pressing. Exit Tilting Table Carries pressed glass, meanwhile turning the glass from vertical position to horizontal position. It is consisting of free direction roller, transmitting system, hydraulic system. After initial pressing of insulated glass units, the glass will transfer to Tilting Table in order to complete the second sealing of the insulated glass unit. This table is made in solid steel construction with pneumatically operated tilting system. The support rollers are equipped with balance weights to keep their horizontal position while the table is upright. Output Conveyor can be installed before Tilting Table to increase output. Control System Control system is used to control all processes automatically. The touch screen is able to diagnose problems and assess working capabilities. In addition, it can measure the glass size automatically and show the amount of products. Most of control parts such as PLC, SERVO motor, Inverter, Sensor from Germany and Japan. TECHNICAL DATA OF IG LINE Maximum glass size 2000mm x 2800mm (78″ x 102″) Minimum glass size 300mm x 400mm (12″ x 16″) Glass thickness 3 � 12mm (19mm optional) Thickness of IG unit* 15 � 38mm (50mm optional) Washing speed 0 � 10m/min Moving speed 0 � 40m/min Electrical power Built to Customer Specification Blower motor 11.5Kw Total power 30 � 35Kw Compressed air 100 psi / 35 cfm Working Direction Left to Right or Right to Left Size of Line 16500mm (L) x 2000 (W) x 3000 (H) Total Weight 7,000 � 9,000kg *While the machine is capable of producing 10mm thick IG units, Tenon guarantees the thickness parameters above. Please note working with thinner glass units increases the possibility of glass breakage.
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